3D Printer screen redesign

3D Printer user interface redesign

3D Printer user interface redesign

3D Printer user interface redesign

Asiga, a manufacturer of DLP 3D printers, approached me with a clear need: improve the usability of their printer’s UI. Their existing interface had grown inefficient, confusing, and unscalable. As the sole designer, I partnered with their internal team to redesign the most critical user-facing surfaces of the experience: Home screen, Print Queue, Active Print screen, and Settings/Menu.

Asiga, a manufacturer of DLP 3D printers, approached me with a clear need: improve the usability of their printer’s UI. Their existing interface had grown inefficient, confusing, and unscalable. As the sole designer, I partnered with their internal team to redesign the most critical user-facing surfaces of the experience: Home screen, Print Queue, Active Print screen, and Settings/Menu.

Asiga, a manufacturer of DLP 3D printers, approached me with a clear need: improve the usability of their printer’s UI. Their existing interface had grown inefficient, confusing, and unscalable. As the sole designer, I partnered with their internal team to redesign the most critical user-facing surfaces of the experience: Home screen, Print Queue, Active Print screen, and Settings/Menu.

Client

Asiga 3D Printer

Services

Research and Analysis Visual Design UI & UX Design

Industries

3D Printers

Date

October 2023

3d printer mockup
3d printer mockup
3d printer mockup

Team & Communication Though I led design independently, I collaborated directly with Asiga’s product lead and engineering team. We held weekly check-ins via Zoom and communicated asynchronously through Slack. I also requested screen recordings and printer usage feedback from their support team to better understand usage patterns and common user pain points. Kickoff & Scope The project started with a technical walkthrough of the existing firmware interface. I identified gaps in the current flow, such as limited system status visibility, crowded actions, unclear error handling, and poor readability on touch interfaces. We aligned on project priorities during a remote kickoff: improve clarity, increase action speed, and modernize the visual language without disrupting legacy users. Design Process The design process began with a detailed heuristic review of the current interface to document visual inconsistencies, interaction inefficiencies, and user pain points. From there, I restructured the information hierarchy across screens to better support user workflows. The redesigned status bar became a persistent element, ensuring access to real-time system health, printer temperature, and connectivity status across all views. The Home screen layout was reimagined for touch usability, with larger buttons and improved grouping of primary tasks. For the Print Queue and Print Status screens, I introduced a clearer visual rhythm and reinforced critical states like errors, progress, and actions. I also created new icons and visual indicators tailored for low-light lab environments. All designs were prototyped in Figma and handed off with spec annotations.

Project ptototype
Project ptototype
Project ptototype
Design system
Design system
Design system

Decision-Making & Feedback Design decisions were validated with direct feedback from Asiga’s team and by watching real printer usage footage. I prioritized edge cases (e.g. chamber overheating, job interruptions) and received frequent technical input from the firmware engineer to ensure feasibility. Impact The final redesign was implemented and released in Q1 2024. Initial feedback from both internal and external users highlighted faster task completion, fewer mis-clicks, and easier onboarding for new users. Asiga reported a 35% reduction in support tickets related to the print queue and setup process within two months of release. Reflection This project reinforced the importance of designing for clarity and precision, especially in environments where errors are costly. Collaborating closely with engineering early allowed for a smooth handoff, and advocating for usability improvements directly impacted support and product adoption. If you’d like to hear more about this case or how I can help improve your product’s experience, feel free to reach out.

2024 - Crafted with love by Jesus Abuabara

2024 - Crafted with love by Jesus Abuabara

2024 - Crafted with love by Jesus Abuabara